As the world leader in the one-piece pool industry, Composite Pools is
committed to constructing the best pool available with the most advanced
manufacturing techniques, the finest materials, and the most stringent quality
controls in the business.
Manufacturing Process
Layer 1
The internal finish of white gel-coat or one of our 4 unique Gemstone® finishes
for a smooth natural granite look is applied.
Layer 2
Vinyl Ester Resin is combined with fiberglass to form the important corrosion barrier.
Layer 3
Using cutting edge technologies, Carbon Fiber is strategically infused to structurally reinforce specific areas of the pool.
Layer 4
The final layer of every Composite Pool is specially designed resin and hand laid fiberglass. Honey comb supports are added and the closed beam construction is the final touch to your Composite Pool.
Composite Pools takes great pride in it's Quality Assurance Program, which means that every pool that is made must be inspected and evaluated as per our six-step quality control procedure. The result from each of the six-step findings is documented and kept on file.
Quality Assurance Program
Step 1
Check the mold to ensure that it is clean, level, free of dust, and free from wax buildup.
Step 2
Check the Gel Coat or Gemstone for the correct thickness using the mil gauge to ensure proper thickness.
Step 3
Check the Vinyl Ester Resin thickness using the mil gauge to ensure proper thickness.
Step 4
Determine the Resin layer thickness by the mil gauge and the weight of fiberglass stitch mat used.
Step 5
Check the overall thickness of the pool with calipers, using cut outs from the pool skimmer, light and returns.
Step 6
The final cosmetic (visual) inspection is complete when the pool is loaded on the transportation trailer.
